Trending

Top Picks for CR2032 Battery Equivalents

Battery CR2032 is a widely used coin-shaped lithium battery, commonly found in small electronic devices like watches, remote controls, calculators, and key fobs.

Hisense TVs sold out in Walmart on Black Friday

During this year's Black Friday promotion, Hisense TVs once again became a hot-selling product in the United States. Recently, a large number of videos of Americans rushing to buy Hisense TVs appeared on social media.

What opportunities and challenges does the rise of new energy vehicles bring to the electronic components market

The rapid rise of new energy vehicles, especially the popularity of electric vehicles (EVs), has brought huge opportunities and challenges to the electronic components market.The rise of new energy vehicles will drive innovation and growth in the electronic components market in the long term, while also requiring companies to continuously improve their technology and adaptability to the rapidly changing market environment.

What impact will Trump's second term have on the semiconductor industry

With the 2024 US presidential election, Trump won. So, what impact will he have on the semiconductor and even the technology industry after he takes office?

Regionalization Trend of Global Electronic Component Manufacturing: The Impact of Multinational Joint Ventures and Supply Chain Diversification

As global supply chain pressure increases, more and more electronic component companies are establishing production bases in places such as India and Southeast Asia, promoting the regionalization of supply chains.

US CHIPS Act 2024 in-depth implementation: How to reshape the global semiconductor supply chain and the future of technology

In August 2024, as the CHIPS Act is further promoted, the United States strives to localize the semiconductor industry and reduce external dependence. This strategic transformation is reshaping the global chip supply chain and is crucial to the future development of emerging technology fields such as AI and big data. This article deeply analyzes how the CHIPS Act reshapes the global supply chain and brings key industry impacts.

Electronic clock based on STC89C52 single chip microcomputer

Based on STC89C52 single chip microcomputer, it realizes the functions of electronic clock display and adjustment and calendar display and adjustment.

How to extend the life and reliability of relay switches

There are many ways to extend the life and reliability of relay switches, mainly by reducing the load of the relay, improving the working environment and optimizing the control strategy.

Free online electronic and electrical calculator tools

Dasenic Electronics provides 9 categories of free electronic and electrical related calculation tools to help engineers quickly design, verify and analyze data for rapid development.

Analysis of the current status of the manufacturing industry and outlook for 2024

This report analyzes the manufacturing industry's current state and 2024 Q4 outlook, highlighting supply, demand, and growth opportunities despite challenges.

The key role of electronic components in the development of AI

Electronic components are crucial in the rapidly developing AI technology, affecting the performance and application of AI systems. This article explores their supporting role and application areas.

AI drives supply chain management change: achieving a future of proactive decision-making and improved efficiency

AI revolutionizes supply chain management by enabling active decision-making and optimizing flexibility through real-time data, enhancing forecasting and planning.

Several methods of microcontroller burning: ISP, IAP and ICP introduction

Introduction to several methods of microcontroller programming, their advantages and disadvantages

Attiny85 is locked, how to recover ?

If ATTiny85 is locked, it is usually because programming protection (such as write protection) is enabled. How can we recover it.

Unveiling the GaN fast charging black technology

With the increasing demand for fast charging of mobile devices, gallium nitride (GaN) fast charging technology has gradually become an important innovation in the field of power electronics. GaN is changing the design and function of traditional chargers with its excellent electrical performance and thermal management capabilities.

How to extend the life and reliability of relay switches

Hedy · Dasenic Nov 05,2024 2
How to extend the life and reliability of relay switches

There are many ways to extend the life and reliability of relay switches, mainly by reducing the load of the relay, improving the working environment and optimizing the control strategy. Here are some specific measures:


1. Reduce the load of the relay

Reduce the switching frequency: The life of the relay is usually related to the switching frequency. Reducing the switching frequency or using a smoother control logic can reduce the workload of the relay.

Use appropriate loads: Avoid using relays for excessively high or low loads. In the case of high contact resistance, the contacts of the relay are prone to ablation and oxidation, which shortens the life. Choosing the right load current and voltage can effectively extend its life.


2. Choose the right type of relay

Solid-state relay (SSR): If the relay switches frequently or the load changes drastically, consider using a solid-state relay (SSR), because solid-state relays have no mechanical parts and can provide longer life and higher reliability.

Contact material: The contact material of the relay has a great influence on its life. Using corrosion-resistant and wear-resistant materials (such as silver alloy or gold alloy contacts) can increase the service life of the relay.


3. Reduce arc damage

Suppress arc: The contacts of the relay may generate arcs when switching, especially when switching large currents or inductive loads. Arc generation can be reduced by adding "arc suppressors" (such as RC, inductors, metal oxide resistors, etc.).

Use slow start and slow stop circuits: Reduce the impact on the relay contacts by controlling the rise and fall speed of the current.


4. Good heat dissipation and ventilation

Relays generate heat when working. Good heat dissipation and ventilation conditions can reduce the damage caused by overheating of the relay. Make sure there is enough space around the relay for air circulation to avoid excessive operating temperatures.


5. Regular maintenance and inspection

Cleaning relays: Check the contacts of the relay regularly to remove dust, oil and other contaminants to ensure good contact between the contacts. For higher power applications, check the contacts regularly for burns.

Check voltage fluctuations: Avoid excessive fluctuations in the power supply voltage to avoid affecting the performance of the relay.


6. Correct installation and environment

Ambient temperature and humidity: Relays are prone to aging in high temperature, high humidity or corrosive gas environments. When using, you need to avoid overly harsh environmental conditions.

Avoid vibration and shock: Avoid exposing the relay to excessive vibration or shock during installation, which can cause premature wear or fall off of the relay contacts.


7. Use redundant design

For applications with high reliability requirements, redundant design can be considered. Use multiple relays to share the load and avoid frequent operation of a single relay, thereby extending the reliability and life of the overall system.


These measures can help reduce the load on the relay and reduce the risk of damage, thereby extending the life of the relay and improving its reliability.


: